Kuehne + Nagel Boosts Productivity by 100%

Manually picking 86,000 SKUs delayed operations and strained teams, risking both deadlines and well-being

Location:

Switzerland

Background

Headquartered in France, Kuehne + Nagel (K + N) is the world’s second-largest provider of international logistics services.
They are backed by a global workforce of 60,000 and 8.5 million square feet of warehouse space across the globe.

Pain Points

At Kuehne + Nagel’s Paris warehouse, manually picking 86,000 SKUs delayed operations and strained teams, risking both deadlines and well-being.
The slow, inefficient process also took a physical toll on operators, affecting both performance and well-being.

Solution

To solve these issues, Kuehne + Nagel installed two Modula ML25D vertical lift modules (VLMs) with features that optimised operations with:

  • Put-to-light system and LED bars for faster, more accurate picking
  • Double external bays to handle up to 40 orders at once
  • Integration with Modula Premium software for advanced order management

The results were immediate and operators gained:

  • Doubled productivity to 600 orders per day
  • Reduced storage from 2,296 sq. ft. to just 131.2 sq. ft.
  • Less physical strain, while meeting tight daily deadlines